Feature
1. The fully automatic steel mesh inspection machine is an optical measuring device that uses automatic image recognition technology to collect parameters such as the steel mesh opening size, position, and hole wall, and compares them with the error range and reference value set in the program to determine whether the steel mesh opening meets the requirements.
2. The traditional manual inspection method cannot guarantee the accuracy of the inspection, cannot accurately measure and compare, and has no data record and analysis comparison. It is impossible to conduct accurate research on the impact of different steel mesh opening process treatments on quality during use;
3. The equipment is simple to operate and the inspection process is fully automatic, which not only greatly improves the detection accuracy and speed, but also avoids human judgment factors, providing direct and objective quantitative data for judging the quality of steel mesh;
4. Mainly for new steel meshes, measure and judge the correctness and rationality of steel mesh openings, and monitor the quality of steel meshes in use, discover quality problems in advance, and prevent batch process problems caused by steel mesh quality;
5. Automatic tension test and record, save test reports, and monitor steel mesh accuracy changes;
6. Check and monitor the mesh thickness of step and ordinary steel meshes to ensure the quality of steel mesh incoming materials and the correctness of the process;
7. Use PCB GERBER and steel mesh GERBER\CAD files, etc. The multiple comparison function can check and confirm the design correctness of the steel mesh file, and confirm whether the steel mesh GERBER file is correct offline in advance;
8. Improve the automation control capability, timely prevent, discover, and control the quality and efficiency problems caused by steel mesh problems;
9. Improve the steel mesh opening process, solve the printing machine problem, and improve the SPI detection pass rate;
10. Record the detection data in detail, and generate various types of reports to improve the process analysis link and provide support for production process improvement;
System composition
Main part: marble platform + casting gantry structure;
Control part: motion control board + control computer;
Drive part: motor driver;
Moving part: motor, belt, guide rail, slider;
Feedback part: photoelectric switch, sensor, signal transfer, high-precision grating ruler;
Optical part: camera, lens, light source, light source control, light source motion mechanism;
Detail Image
Specifications
Brand | TYtech | |
Model | TY-SI80 | |
Test Specifications | Test purpose | New Stencil opening accuracy, quality inspection, oldStencil cleaning effect detection, foreign object detection,tension measurement, Stencil precision comparison,
thickness measurement; |
Test content | Position, size, precision, foreign body, tension, burr, porous; | |
Full board multi- hole inspection | Full plate multi-hole inspection | |
Test speed | 0.8s/FOV | |
Inspection accuracy | Dimensional measurementaccuracy | 6.9 μm (within the same FOV resolution: 0.345 μm) |
Area measurementaccuracy | <1%, GR&R<5% | |
Position accuracy | GR&R<5%、 grating scale resolution ± 1 μm、positioningaccuracy:±10 μm | |
Locate the samplinglocation | Moving structure end sampling | |
Motor positioningmode | Absolute static sampling | |
Tension detection | High-precision tensiometer, any multi-position test; Accuracy: ±0.1N.cm, tension range: 0~50Nusing the built-in glass plate inside the device) | |
Minim μm detectionopening | 80 μm * 80 μm | |
Minimum detectiondistance | 80 μm | |
Maximum detectionopening | 10mm * 7mm (by 6.9 μm) | |
Maximum numberof detectionopenings | 500000 | |
Optical system | Camera | 5 megapixel camera |
Lens | 10M custom double-sided telecentric optical lens | |
Top lighting | Ring LED top light, coaxial LED light source | |
Bottom lighting | High power green light coaxial LED light | |
Resolution | 6.90 μm /pixel | |
Automatic laser focus, ranging | Automatic laser focus ranging function | |
FOV size | 16.9mm*13.9mm | |
Stencilspecification | Maxim μm frame size | 813*813*60mm |
Maxim μmmeasurement range | 570*570mm | |
EquipmentSpecifications | Dimensions | 1245*1330*1445mm |
Weight | <1080KG | |
Equipment structure | High-precision marble platform + casting structure, High-precision measurement guarantee | |
Gantry structure | Cast gantry structure for longer life | |
Transmission system | DC motor + non-contact grating closed loop control | |
Computer | Operating system | Windows 7/10 X64 Professional Edition |
Computer monitor | LCD E5 Xeon、32G、2TB+500G 、22' LCD | |
Software function | Programming mode | Gerber file programming, CAD import |
Gerber file read time | Within 200,000 holes: 5S | |
Gerber file operationresponse time | Within 200,000 holes: 0.3S | |
Programming time | Within 10000 holes: 2 to 5 minutes | |
Offlineprogramming | Offline programming | |
Automaticprogramming | It has automatic programming and remote automaticprogramming functions | |
Gerber file | RS-274、RS-274X | |
Model switchingtime | Less than 2 minutes, you can read the program bybarcode/RF | |
Main algorithm | Calculate coordinate position by MARK correctionCalculate the geometric position and size differencebetween the opening and the actual Geber by vector image algorithm | |
Device test mode | Offline test | |
Test contentselection | Test content and parameters can be selected according to size, type, A/R, W/T parameters | |
Test method | Multiple detection modes and test level settings;Different components can be individually defined andtested at the component level, Including area, size,
position, tension, etc; |
|
Detection database | Save program name, barcode, operator, opening area, size, coordinates, offset, tension data, images, etc.; | |
User rights | User privilege levels can be defined according to customer needs | |
Connected to thecompany's internalsystem | Support data uploading, custom data interface, data structure, communication method as required | |
Stencil barcode scanning function | Reading programs and managing data by scanning steelmesh barcodes | |
Stencil Gerbercontrast PCB Gerberfunction | Stencil GERBER and PCB Gerber comparison function tocheck the correctness of Stencil GERBER | |
Stencil history | File mode records test process and result data, and canview test results offline | |
SPC data statisticssoftware | Position,area, size, SPC data analysis, summary reports,CPK&Grr accuracy reports, scatter charts, expansion andcontraction coefficients, and other data and charts; | |
Equipment demand condition | Voltage | AC 220V ± 10% (single phase), 50/60Hz, 1000VA |
Air pressure | No need for air pressure | |
Does vibration affectaccuracy? | Class A vibration below 50DB does not affect | |
Equipment service | Warranty period | One year warranty |
Equipmentcalibration cycle | Corrected after one year or after mobile device | |
Software upgradeservice | Standard software lifetime free upgrade |