Lead Free Hot Air Reflow oven TY-Tech 6010
Introduction:
No.1 The unique advanced long life heating system
1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The peak wave length of the radiation power is 4UM with curved surface reflector to the rising temperature speed, improve the thermal efficiency. And the special forced-air circulation system make PCB and the component heated uniform and eliminate the "shadow effect" completely .
2.Using special high temperature resistant protection system in heating preservation system and special iron in furnace .
3.Using imported Taiwan SanYue long axis of high temperature fan motor and W shaped heat pipe, Model design, no noise, shockless and easy for maintenance .
4.Whole oven are porous aluminum transfer the hot air to guarantee the hot air evenly to the PCB .the whole top oven fixtures can open completely so that easy to clean the oven inside .
No.2 Smooth and reliable transmission system
1.The transmission system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running smooth ,speed range can be arrived at 0-1500mm/min.
2. Independent wheel structure support and match stainless belt to make the running smoothly and the speed precision is up to ±20 mm/min .
3.Special stainless belt: durable and wear-resistant, not easy to deform and long life.
No.3 Stable and reliable electrical control system
1.It adopts imported thermostat control which owns fuzzy control and PID intelligent precision control system.It can fast response the changes in external heat and ensure more temperature balanced by PID intelligent operation and automatic control heating .
2. Using thermocouple imported from Taiwan by each temperature zone, it can fast and sensitive induct the changes in each temperature zone, transfer and control timely, compensate the temperature balance in each zone .
3 .Special SSR solid state relay matched with dedicated radiator improve the heat efficiency greatly and prolong the lifetime effectively. No contact output and fuzzy control function by thermostat, can monitoring the changes of outside temperature and calorific value, controlling the heating device by minimum pulse, ensuring the high precision of the temperature control & the uniform temperature in internal and the length ,direction, temperature distribution, all of these meet IPC standards .
4. Power is abundant, heat up fast, it’s only need 20 minutes from room temperature to constant temperature.
5 .Failure diagnosis and sound light alarm.
- Delay shutdown production function, uniform cooling after the shutdown: prevent component deformation.
Specification:
| Model |
TY-Tech 6010 |
|
| Heating System | Number of heating zones | UP 6/BOTTOM 6 |
| Number of cooling zones | Up 1/BOTTOM 1 | |
| Length of heating zones | 2500MM | |
| Heating mode | hot air | |
| Cooling Mode | Force air | |
|
Conveyor System |
Max. Width of PCB | 300mm |
| Mesh belt width | 400mm | |
| Transmission Direction | L→R(or R→L) | |
| Transmission Net Height | 880±20mm | |
| Transmission type | Mesh and chain | |
| Range of rail width | 0-300mm | |
| Conveyor speed | 0-1500mm/min | |
| The component height | Top 35mm ,bottom 25mm | |
| Auto/manual Lubrication | standard | |
| Upper hood method | Auto electric hood | |
| Fixed rail side | Front rail fixed(option: rear rail fixed) | |
| Components high | Top and bottom 25mm | |
|
Control system |
Power supply | 5line 3phase 380V 50/60Hz |
| Starting power | 18kw | |
| Normal power consumption | 4-7KW | |
| Warming time | About 20 mins | |
| Temp. setting range | Room temperature-300℃ | |
| Temp. control method | PLC & PC | |
| Temp. control precision | ±1℃ | |
| Temp. deviation on PCB | ±2℃ | |
| Data storage | Process Data and status storage(80GB) | |
| Nozzle plate | Aluminum Alloy Plate | |
| Abnormal Alarm | Abnormal temperature. (extra-high/extra-low temp.) | |
| Board dropped alarm | Tower light: Yellow-warming, Green-normal, Red-abnormal | |
| General | Dimension(L*W*H) | 3600×1100×1490mm |
| Weight | 900KG | |
| Color | Computer gray | |
Part List:
|
NO. |
Spares Name |
Brand |
Origin |
|
1 |
Display |
Acer |
China |
|
2 |
Computer |
Industrial computer |
China |
|
3 |
PLC |
Siemens |
Germany |
|
4 |
Contactor |
CHNT |
China |
|
5 |
Temperature control module |
Siemens |
Germany |
|
6 |
Air switch |
CHNT |
China |
|
7 |
Power supply |
Meanwell |
Taiwan |
|
8 |
Inverter |
Delta |
Taiwan |
|
9 |
Solid-state Relay |
Calro Gavazzi |
Switzerland |
|
10 |
Heating wire |
Hot Set |
Germany |
|
11 |
Conveyor motor |
Panasonic |
Japan |
|
12 |
High Temperature motor |
Sanyue |
Taiwan |
|
13 |
Melt |
Japan |
|
|
14 |
High temperature Line |
Hotset |
Germany |
|
15 |
Thermal relay |
Calro Gavazzi |
Switzerland |
|
16 |
UPS |
SAGTAR |
USA |
|
17 |
Double row chain |
KMC |
Taiwan |
|
18 |
Solenoid Valve |
SMC |
Japan |
|
19 |
Adjustable tooth box |
Panasonic |
Japan |
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FAQ:
Q.What is your MOQ requirement for the machine?
A. 1 set moq requirement for the machine.
Q. This is the first i use this kind of machine, is it easy to operate?
A: There is English manual or guide video that show you how to use machine.
Q: If the machine has any problem after we receive it, how can we do?
A: Our engineer will help to solve it first, and free parts send to you in machine warranty period.
Q: Do you provide any warranty for the machine?
A: Yes 1 year warranty will be provided for the machine.
Q: How can i place order with you?
A: You can reach us by email, whatsapp, wechat and confirmt he final price, shipping method and payment term, then we will send you a proforma invoice with our bank details to you.
