Feature
Application Advantage:
l Miniaturized equipment, easy to install and operate
l Applicable to Chip, BGA/CSP, Wafer, SOP/QFN, SMT and PTU packaging, Sensors and other fields products inspection.
l High resolution design to get the best image in a very short time.
l Infrared automatic navigation and positioning function can select the shooting location quickly.
l CNC inspection mode which can quickly and automatically inspect multi-point array.
l Inclined multi-angle inspection makes it easier to inspect sample defects.
l Simple softwareoperation, low operating costs
l Long lifespan
Automatic Void Ratio Calculation
Enhanced BGA inspection function
TX-90kv can quickly select and mark a single solder ball, or select the solder balls to be inspected by matrix box ; it can manually or automatically identify BGA solder balls and complete the inspection. Follow the system guidelines to easily complete the inspection process and ensure accurate and reliable inspection results.
Size Measurement
Measuring tools
Distance, distance ratio, lines distance, angle, arrow mark, circle radius, points distance, circle centers distance, circumference, hand-drawn polygon, hand-drawn free form etc., can add text description.
Table Control
1. Speed of table can be adjusted by the spacebar: low, normal and high speed.
2. X, Y, Z three-axis motion and inclined angle are controlled by keyboard.
3. Large navigator view, clear navigation image, table will move to where you click the mouse.
CNC Programming
1. Simply click the mouse and you can write programs.
2. Object table moves along X, Y direction for positioning; X-ray tube move along Z direction for positioning.
3. Voltage and current set by software.
4. Image settings: brightness, contrast, auto gain and exposure
5. Users can change the pause time for program conversion.
6. Anti-collision system can maximize the tilt and observation of the workpieces.
Detail Image
Specifications
Hardware Technical Parameters
X-Ray Solution TX-90kv Hardware technical parameters |
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H A R D W A R E |
X-RAY tube |
Tube type |
Sealed micro-focus X-ray tube |
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Voltage Range |
40-90kV |
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Current Range |
10-200 μA |
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Focal spot size |
15μm |
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Cooling method |
Convection cooling |
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Detector |
Detector type |
HD digital flat panel detector (FPD) |
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Field of View |
130mm*130mm |
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Pixel matrix |
1536*1536 pixels |
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Magnification |
80X |
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Image speed |
20fps |
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Inspection speed and accuracy |
Repeated test accuracy |
3μm |
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Software inspection speed |
3.0s/point (Excluding loading and unloading time) |
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Table |
Standard size |
380mm*240mm |
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Load capacity |
≤5Kg |
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CNC programming |
Test parameters for different products can be stored in categories and called at any time. You can set the detection route or sequence of one or more products, and the program automatically completes the detection and stores the photos. | |||
Operating platform |
Mouse, keyboard, 2 operating modes | |||
Shell |
Inner lead plate | 5 mm thick lead plate (isolate radiation) | ||
Dimensions | L850mm×W1000mm×H1700mm | |||
Weight | About 750Kg | |||
Other parameters |
Computer | 24 inches Widescreen LCD/I3 CPU/2G Memory/200G hard disk
Industrial PC WIN10 64bits |
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Power supply | AC220V 10A | |||
Temperature and humidity | 22±3℃ 50%RH±10%RH | |||
Total power | 1500W | |||
Safety |
Radiation safety standard | Adopt steel-lead-steel protection structure. Any position 20mm from the shell, radiation≤1μSV/H, in line with international standards | ||
Safety interlock function | Two high-sensitivity limit switches are set in the door opening position for equipment maintenance. Once the door is opened, the X-ray tube will automatically power off immediately. | |||
Electromagnetic switch protection | The observation window has an electromagnetic switch, and the observation window cannot be opened when the X-ray tube is in working state. | |||
Observation window | With an observation window, the sample can be observed directly from the window while the machine is running. | |||
Emergency stop | The emergency stop is set in the prominent position of the operation console and the equipment body, can be pressed to quickly cut off the power supply system. | |||
X-ray tube automatic protection | Five minutes after the machine has no operation, the X-ray tube will automatically power off and enter the protection state. | |||
Automatic machine protection | Once any door or window of the machine is turned on, the machine immediately enters the shutdown protection state, and any operation cannot be performed. |
Software technical parameters
X-Ray Solution TX-90kv Software technical parameters Full-featured X-ray image analysis software, including image contrast enhancement and filtering functions, measurement functions, and CNC programming |
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S O F T W A R E |
Bad welding judgment | BGA short | Preset NG images, software contrasts and recognizes automatically |
BGA cold solder | Preset NG images, software contrasts and recognizes automatically | ||
BGA voids | Preset NG images, software contrasts and recognizes automatically | ||
BGA false solder | Preset NG images, software contrasts and recognizes automatically | ||
CNC function | Motion mode programming (CNC) | Test parameters of different products, can be classified and stored, call at any time | |
Can set the inspection route or sequence of one or more products | |||
Navigation window | The picture of the table is displayed on the screen in real time, Click any position of the picture to control the movement. | ||
Voids measurement | Voids rate measurement | Optional manual/automatic measurement, single/multi-ball measurement mode. The bubble area standard can be preset for automatic measurement. | |
Report generation | The judgment result can be directly marked on the picture, or directly generate a CSV file or a report document according to the analysis results. | ||
Measurement function | Area measurement | Preset area size standard, NG product prompt function. | |
Size measurement | Distance, gold line curvature, slope, angle, etc. | ||
Motion control | Automatic positioning | Power on table auto zero function, system reset | |
Batch test | Import pre-production program to realize fast automatic positioning function, convenient for large-scale inspection and product series management | ||
Field of view switching | The interface can be quickly switched between 2 inches and 4 inches to realize the two detection requirements of large field of view browsing and partial detail observation, saving detection time and improving detection efficiency. | ||
Control mode |
CNC Automatic control, manual control keyboard, mouse, 3 modes are optional. |
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Auxiliary positioning | Laser positioning |
Red dot laser positioning, double auxiliary, easy to navigate |
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Navigation magnifier |
It can enlarge the product detection points in the navigation window, which is easy to accurately locate and improve the detection efficiency. |