Mbali
Chidule cha ubwino wa pulogalamu:
- Zonse mu makina amodzi, mukhozakhalamo3 mapepala kapena3 pallet, imodzi yopopera, imodzi imatenthedwa, ina yowotchera, ipeza zokolola zambiri.
- Tebulo lopopera lopopera payekha & tebulo la soldering.
- Mkulu soldering khalidwe.
- SMEMA yolumikizana ndi mzere imatha.
- Kuwongolera kwathunthu kwa PC.Magawo onse amatha kukhazikitsidwa pa PC ndikusungidwa ku menyu ya PCB, monga njira yosunthira, kutentha kwa solder, mtundu wa flux, mtundu wa solder,N2kutentha ndi zina, luso lofufuza bwino komanso zosavuta kubwereza khalidwe la soldering.
Kufotokozera kwa makina
Gawo 1: Mapulogalamu
- Makina onse apulogalamu opangidwa ndi kampani yaku USA, ndi zaka 8 zakuchitikira pazakusankhira, kutengera Windows7 system, yokhala ndi luso lofufuza.
- Gwiritsani ntchito chithunzi chojambulidwa ngati chakumbuyo kwa njira, kuthamanga, nthawi yokhalamo, liwiro lopanda kanthu, kutalika kwa Z, kutalika kwa mafunde ndi zina zonse zopangidwira malo osiyanasiyana ogulitsa.
- Onetsani ndondomeko ya solder yokhala ndi kamera yamoyo.
- Magawo ofunikira amawunikidwa kwathunthu ndi mapulogalamu a PC, monga kutentha, kuthamanga, kuthamanga, etc.
- Itha kukwezedwa kuti ikhale ndi auto wave height calibration ntchito, kuyang'ana & kuwongolera mafunde's kutalika pambuyo pa pcb iliyonse, kotero kusunga bata wabwino kwambiri wa yoweyula.
- Za PCB's mumakina ogulitsira, zidziwitso zonse zidzasungidwa mufayilo imodzi.Iphatikiza kukula kwa PCB ndi chithunzi, mtundu wa flux wogwiritsidwa ntchito, mtundu wa solder, mtundu wa solder nozzle, kutentha kwa solder, kutentha kwa N2, njira yoyenda ndi tsamba lililonse.'s zokhudzana yoweyula kutalika ndi Z kutalika etc. Pamene kasitomala kuti solder PCB chomwecho, iwo akhoza kudziwa zonse mmene izo'zachitika m'mbiri, komanso zosavuta kufufuza.
Gawo 2: mayendedwe kachitidwe
- Tebulo lodzipangira lokha lokhala ndi aluminiyamu wonyezimira, kulemera kopepuka komanso kuthamanga kwachangu.
- Panasonic servo motor & driver amapereka mphamvu yoyendetsa yokhazikika, yokhala ndi screw pole & linear gulu njanji kuti iwatsogolere.Malo amtengo wapatali, phokoso lochepa, kuyenda kokhazikika.
- Ndi mbale yotsimikizira fumbi pamwamba pa tebulo loyenda, kuti mupewe kutsika kapena kutsika kwa solder kuwononga wononga mpira.
Gawo 3: Fluxing System
- Zokhazikika zokhala ndi valavu ya jet yotumizidwa kunja kuti mupeze zotsatira zosinthika ndi kadontho kakang'ono, chonde dziwani kuti zolimba zolimba ziyenera kukhala zosakwana 10%.
- Flux imakhala ndi thanki ya PP ya pulasitiki, onetsetsani kuti kupanikizika kukhazikika popanda kukhudzidwa ndi kuchuluka kwa kutuluka.
Gawo 4: Preheat
- Pa conveyor top & bottm yokhala ndi IR preheating.Udindo ndi wosinthika.
- Chiyerekezo cha kutentha chimasinthidwa ndi PC, kuchokera ku 0 ---100%
Gawo 5: Mphika wapawiri wa solder
- imodzisolder pot system yokhala ndi kutentha kwa munthu payekha, kuwongolera kutentha kwa N2, kuwongolera kutalika kwa mafunde.Onse anaika mu tebulo limodzi.Mtunda pakati pa mphika wa solder ukhoza kusinthidwa.
- Kutentha kwa solder, kutentha kwa N2, kutalika kwa mafunde, kusintha kwa mafunde ndi zina zonse zomwe zimatha kukhazikitsa mapulogalamu.
- Mphika wa solder umapangidwa ndi Ti, osati kutayikira.Ndi chotenthetsera chachitsulo choyatsidwa kunja, chotenthetsera champhamvu & mwachangu.
- Mphika wa solder uli ndi mawaya ndi cholumikizira mwachangu.Mukasinthana poto ya solder popanda kuyimitsanso waya wofunikira, ingolumikizani ndikusewera.
- Makina otenthetsera pa intaneti a N2, kuti anyowetse zowotchera bwino ndikuchepetsa dothi la solder.
- Ndi macheke a solder & alarm.
Gawo 6: conveyor
- Stepper motor drive yama conveyor okhazikika & osunthika.
- Ndi chodzigudubuza chachitsulo chosapanga dzimbiri chotumizira, chosavala ndikugwiritsa ntchito nthawi yayitali.Komanso onetsetsani kuti solder nozzle imayandikira pa board'm'mphepete 3mm.
- Ndi PCB clamping system pa conveyor.
Tsatanetsatane Chithunzi
Zofotokozera
Mafotokozedwe a makina
Dzina la makina | TY-400TO |
General | |
dimension | L3100x W1650 x H1650mm |
mphamvu zonse | 20kw pa |
kugwiritsa ntchito mphamvu | 6-10kw |
magetsi | Atatu gawo asanu waya dongosolo 380V |
kalemeredwe kake konse | 1500KG |
zofunikagwero la mpweya | 3-5 Mipiringidzo |
kufunikira kwa mpweya | 8-12L/mphindi |
zofunika N2 kuthamanga | 3-4 Mipiringidzo |
zofunika kuyenda kwa N2 | >1.5 kiyubiki mita / ola |
chofunika N2 chiyero | 》99.998% |
zofunika kutopa | Pamwamba pa spray: 800---1000cbm/h Pamwamba pa ng'anjo ya malata: 600---800cbm/h |
chotengera kapena PCB | |
chonyamulira | Zofunikira |
kukula kwakukulu kwa chonyamulira | L500xw pa600 mm |
malo apamwamba kwambiri a solder | L500XW450 mm |
pcb pa | 3mm |
kuwongolera & conveyor | |
kulamulira | PLC + wowongolera |
conveyor m'lifupi | 300-600 mm |
mtundu wa conveyor | Pin unyolo conveyor kwa fluxing & preheating, wodzigudubuza conveyor kwa soldering |
conveyor wandiweyani | 1---4 mm |
mayendedwe a conveyor | Kumanzere kupita kumanja |
conveyor up chilolezo | 100 mm |
conveyor pansi chilolezo | 30mm |
conveyor katundu | <10kg pa |
njanji ya conveyor | Sitima ya Aluminium |
kutalika kwa conveyor | 900+/-30mm |
Zoyenda tebulo(kuyenda) | |
mayendedwe axis | X, Y |
kuwongolera kuyenda | servo control |
kulondola kwamalo | + / - 0.05 mm |
chassis | kuwotcherera zitsulo |
Kuwongolera kwa Flux | |
flux nozzle | valavu ya jet |
kukhazikika kwa nozzle | chitsulo chosapanga dzimbiri |
mphamvu ya thanki ya flux | 1L |
thanki yamagetsi | tank pressure |
Preheat | |
njira ya preheat | Kutentha kwapamwamba & pansi kwa IR |
chotenthetsera's mphamvu | 6 kw |
kutentha osiyanasiyana | 25--240c digiri |
Zoyenda tebulo (soldering) | |
mayendedwe axis | X, Y, Z |
kuwongolera kuyenda | servo control |
galimoto yoyenda | Panasonic servo motor |
mpira wodula | Hiwin |
kulondola kwamalo | + / - 0.05 mm |
chassis | kuwotcherera zitsulo |
solder mphika | |
standard pot number | 1 |
mphamvu ya solder mphika | 13kg / mphikapampu yamagetsi yamagetsi |
kutentha kwa solder | PID |
nthawi yosungunuka | 75 Mphindikufika ku 260° |
kutentha kwakukulu kwa solder | 350 ℃ |
chotenthetsera solder | 1.2kw |
kuyeretsa nozzle | Kuyeretsa zokha ndi nthawi yokhazikika |
solder nozzle | |
nozzle dim | makonda |
zakuthupi | high carbon alloy |
muyezo okonzeka nozzle | Standard kasinthidwe: 5 zidutswa / ng'anjo (m'mimba mwake 3mm, 4mm, 5mm, 6mm, 8mm) |
Utsogoleri wa N2 | |
N2 heater | muyezo zida |
N2 temp | 0 - 350 ℃ |
N2 kudya | 1-2m3/h/mphika wonse: 4 m3/h |