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Mutu Umodzi Paintaneti wa magawo atatu Selective Wave Soldering TY-400TO

Kufotokozera Kwachidule:

China yotentha kugulitsa makina opangira makina opangira mafunde opangira ma dip wave soldering makina okhala ndi mtundu wabwino

kukula kwakukulu kwa chonyamulira:L500xw pa600 mm

Malo apamwamba kwambiri:L500XW450 mm

kukula kwa makina:L3100x W1650 x H1650mm

 

 


Tsatanetsatane wa Zamalonda

Zolemba Zamalonda

Mbali

Chidule cha ubwino wa pulogalamu:

  • Zonse mu makina amodzi, mukhozakhalamo3 mapepala kapena3 pallet, imodzi yopopera, imodzi imatenthedwa, ina yowotchera, ipeza zokolola zambiri.
  • Tebulo lopopera lopopera payekha & tebulo la soldering.
  • Mkulu soldering khalidwe.
  • SMEMA yolumikizana ndi mzere imatha.
  • Kuwongolera kwathunthu kwa PC.Magawo onse amatha kukhazikitsidwa pa PC ndikusungidwa ku menyu ya PCB, monga njira yosunthira, kutentha kwa solder, mtundu wa flux, mtundu wa solder,N2kutentha ndi zina, luso lofufuza bwino komanso zosavuta kubwereza khalidwe la soldering.

Kufotokozera kwa makina

Gawo 1: Mapulogalamu

  • Makina onse apulogalamu opangidwa ndi kampani yaku USA, ndi zaka 8 zakuchitikira pazakusankhira, kutengera Windows7 system, yokhala ndi luso lofufuza.
  • Gwiritsani ntchito chithunzi chojambulidwa ngati chakumbuyo kwa njira, kuthamanga, nthawi yokhalamo, liwiro lopanda kanthu, kutalika kwa Z, kutalika kwa mafunde ndi zina zonse zopangidwira malo osiyanasiyana ogulitsa.
  • Onetsani ndondomeko ya solder yokhala ndi kamera yamoyo.
  • Magawo ofunikira amawunikidwa kwathunthu ndi mapulogalamu a PC, monga kutentha, kuthamanga, kuthamanga, etc.
  • Itha kukwezedwa kuti ikhale ndi auto wave height calibration ntchito, kuyang'ana & kuwongolera mafunde's kutalika pambuyo pa pcb iliyonse, kotero kusunga bata wabwino kwambiri wa yoweyula.
  • Za PCB's mumakina ogulitsira, zidziwitso zonse zidzasungidwa mufayilo imodzi.Iphatikiza kukula kwa PCB ndi chithunzi, mtundu wa flux wogwiritsidwa ntchito, mtundu wa solder, mtundu wa solder nozzle, kutentha kwa solder, kutentha kwa N2, njira yoyenda ndi tsamba lililonse.'s zokhudzana yoweyula kutalika ndi Z kutalika etc. Pamene kasitomala kuti solder PCB chomwecho, iwo akhoza kudziwa zonse mmene izo'zachitika m'mbiri, komanso zosavuta kufufuza.

Gawo 2: mayendedwe kachitidwe

  • Tebulo lodzipangira lokha lokhala ndi aluminiyamu wonyezimira, kulemera kopepuka komanso kuthamanga kwachangu.
  • Panasonic servo motor & driver amapereka mphamvu yoyendetsa yokhazikika, yokhala ndi screw pole & linear gulu njanji kuti iwatsogolere.Malo amtengo wapatali, phokoso lochepa, kuyenda kokhazikika.
  • Ndi mbale yotsimikizira fumbi pamwamba pa tebulo loyenda, kuti mupewe kutsika kapena kutsika kwa solder kuwononga wononga mpira.

Gawo 3: Fluxing System

  • Zokhazikika zokhala ndi valavu ya jet yotumizidwa kunja kuti mupeze zotsatira zosinthika ndi kadontho kakang'ono, chonde dziwani kuti zolimba zolimba ziyenera kukhala zosakwana 10%.
  • Flux imakhala ndi thanki ya PP ya pulasitiki, onetsetsani kuti kupanikizika kukhazikika popanda kukhudzidwa ndi kuchuluka kwa kutuluka.

Gawo 4: Preheat

  • Pa conveyor top & bottm yokhala ndi IR preheating.Udindo ndi wosinthika.
  • Chiyerekezo cha kutentha chimasinthidwa ndi PC, kuchokera ku 0 ---100%

Gawo 5: Mphika wapawiri wa solder

  • imodzisolder pot system yokhala ndi kutentha kwa munthu payekha, kuwongolera kutentha kwa N2, kuwongolera kutalika kwa mafunde.Onse anaika mu tebulo limodzi.Mtunda pakati pa mphika wa solder ukhoza kusinthidwa.
  • Kutentha kwa solder, kutentha kwa N2, kutalika kwa mafunde, kusintha kwa mafunde ndi zina zonse zomwe zimatha kukhazikitsa mapulogalamu.
  • Mphika wa solder umapangidwa ndi Ti, osati kutayikira.Ndi chotenthetsera chachitsulo choyatsidwa kunja, chotenthetsera champhamvu & mwachangu.
  • Mphika wa solder uli ndi mawaya ndi cholumikizira mwachangu.Mukasinthana poto ya solder popanda kuyimitsanso waya wofunikira, ingolumikizani ndikusewera.
  • Makina otenthetsera pa intaneti a N2, kuti anyowetse zowotchera bwino ndikuchepetsa dothi la solder.
  • Ndi macheke a solder & alarm.

Gawo 6: conveyor

  •  Stepper motor drive yama conveyor okhazikika & osunthika.
  • Ndi chodzigudubuza chachitsulo chosapanga dzimbiri chotumizira, chosavala ndikugwiritsa ntchito nthawi yayitali.Komanso onetsetsani kuti solder nozzle imayandikira pa board'm'mphepete 3mm.
  • Ndi PCB clamping system pa conveyor.

Tsatanetsatane Chithunzi

Mtengo wa TY-400TO

Zofotokozera

Mafotokozedwe a makina

Dzina la makina TY-400TO
General
dimension L3100x W1650 x H1650mm
mphamvu zonse 20kw pa
kugwiritsa ntchito mphamvu 6-10kw
magetsi Atatu gawo asanu waya dongosolo 380V
kalemeredwe kake konse 1500KG
zofunikagwero la mpweya 3-5 Mipiringidzo
kufunikira kwa mpweya 8-12L/mphindi
zofunika N2 kuthamanga 3-4 Mipiringidzo
zofunika kuyenda kwa N2 >1.5 kiyubiki mita / ola
chofunika N2 chiyero 99.998%
zofunika kutopa Pamwamba pa spray: 800---1000cbm/h

Pamwamba pa ng'anjo ya malata: 600---800cbm/h

chotengera kapena PCB
chonyamulira Zofunikira
kukula kwakukulu kwa chonyamulira L500xw pa600 mm
malo apamwamba kwambiri a solder L500XW450 mm
pcb pa 3mm
kuwongolera & conveyor
kulamulira PLC + wowongolera
conveyor m'lifupi 300-600 mm
mtundu wa conveyor Pin unyolo conveyor kwa fluxing & preheating, wodzigudubuza conveyor kwa soldering
conveyor wandiweyani 1---4 mm
mayendedwe a conveyor Kumanzere kupita kumanja
conveyor up chilolezo 100 mm
conveyor pansi chilolezo 30mm
conveyor katundu <10kg pa
njanji ya conveyor Sitima ya Aluminium
kutalika kwa conveyor 900+/-30mm
Zoyenda tebulo(kuyenda)
mayendedwe axis X, Y
kuwongolera kuyenda servo control
kulondola kwamalo + / - 0.05 mm
chassis kuwotcherera zitsulo
Kuwongolera kwa Flux
flux nozzle valavu ya jet
kukhazikika kwa nozzle chitsulo chosapanga dzimbiri
mphamvu ya thanki ya flux 1L
thanki yamagetsi tank pressure
Preheat
njira ya preheat Kutentha kwapamwamba & pansi kwa IR
chotenthetsera's mphamvu 6 kw
kutentha osiyanasiyana 25--240c digiri
Zoyenda tebulo (soldering)
mayendedwe axis X, Y, Z
kuwongolera kuyenda servo control
galimoto yoyenda Panasonic servo motor
mpira wodula Hiwin
kulondola kwamalo + / - 0.05 mm
chassis kuwotcherera zitsulo
solder mphika
standard pot number 1
mphamvu ya solder mphika 13kg / mphikapampu yamagetsi yamagetsi
kutentha kwa solder PID
nthawi yosungunuka 75 Mphindikufika ku 260°
kutentha kwakukulu kwa solder 350 ℃
chotenthetsera solder 1.2kw
kuyeretsa nozzle Kuyeretsa zokha ndi nthawi yokhazikika
solder nozzle
nozzle dim makonda
zakuthupi high carbon alloy
muyezo okonzeka nozzle Standard kasinthidwe: 5 zidutswa / ng'anjo (m'mimba mwake 3mm, 4mm, 5mm, 6mm, 8mm)
Utsogoleri wa N2
N2 heater muyezo zida
N2 temp 0 - 350 ℃
N2 kudya 1-2m3/h/mphika wonse: 4 m3/h

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