Sebopeho
Kakaretso ea melemo ea lenaneo:
- Tsohle ka mochining o le mong, li kaamohela3 liboto kapa3 pallet, e 'ngoe ka spray flux, e' ngoe e preheating, e 'ngoe ka soldering, fumana chai e kholoanyane ea tlhahiso.
- Tafole ea "spray flux" ka bomong le tafole ea solder.
- Boleng bo phahameng ba soldering.
- SMEMA khokahanong ea mohala e khonahala.
- Taolo e felletseng ea PC.Litekanyetso tsohle li ka kenngoa ho PC mme tsa bolokoa ho menu ea PCB, joalo ka tsela e tsamaeang, mocheso oa solder, mofuta oa flux, mofuta oa solder,N2thempereichara joalo-joalo, bokhoni bo botle ba ho latela mohlala 'me ho bonolo ho fumana boleng ba solder.
Tlhaloso ea mochine
Karolo ea 1: Software
- Sistimi eohle ea software e ntlafalitsoeng ke k'hamphani e tsoang USA, e nang le boiphihlelo ba lilemo tse 8 mabapi le ho khetha, e thehiloeng ho sistimi ea Windows7, e nang le bokhoni bo botle ba ho latela mohlala.
- Sebelisa setšoantšo se hlahlobiloeng e le bokamorao bakeng sa lenaneo la tsela, lebelo le tsamaeang, nako ea ho lula, lebelo le se nang letho, bophahamo ba Z, bophahamo ba maqhubu joalo-joalo kaofela li etselitsoe sebaka sa marang-rang se fapaneng.
- Hlahisa ts'ebetso ea solder ka khamera e hlahang.
- Mekhahlelo ea bohlokoa e tlas'a leihlo ka botlalo ke software ea PC, joalo ka mocheso, lebelo, khatello joalo-joalo.
- E ka ntlafatsoa hore e be le ts'ebetso ea calibration ea auto wave height, ho lekola le ho lekanya wave's bophahamo ka mor'a hore mong le e mong pcb itseng, kahoo ho boloka e ntle haholo botsitso ba leqhubu.
- Mabapi le PCB's mochining oa solder, tlhaiso-leseling eohle e tla bolokoa faeleng e le 'ngoe.E tla kenyelletsa boholo ba PCB le setšoantšo, mofuta oa flux o sebelisitsoeng, mofuta oa solder, mofuta oa solder nozzle, mocheso oa solder, mocheso oa N2, tsela ea motsamao le sebaka ka seng.'s amanang leqhubu bophahamo le Z bophahamo joalo-joalo Ha moreki ho solder tšoanang PCB, ba ka fumana boitsebiso bo feletseng mabapi le kamoo e's etsoa historing, hape ho bonolo bakeng sa mohlala.
Karolo ea 2: Sistimi ea motsamao
- Tafole ea boithaopo e nang le aluminium e entsoeng ka tšepe, boima bo bobebe ka lebelo le potlakileng la ho sisinyeha.
- Panasonic servo motor & driver fana ka matla a ho khanna a tsitsitseng, ka screw pole & linear guild seporo bakeng sa tataiso.Boemo ba bohlokoa, lerata le fokolang, motsamao o tsitsitseng.
- Ka poleiti e thibelang lerole ka holim'a tafole e sisinyehang, kahoo ho qoba flux kapa solder drop ho senya screw ea bolo.
Karolo ea 3: Sistimi ea fluxing
- Tekanyetso e nang le li-valve tsa jet tse tsoang kantle ho naha ho fumana sephetho sa boleng bo holimo se nang le letheba le lenyane la flux, ka kopo hlokomela hore litaba tse tiileng ha lia lokela ho ba ka tlase ho 10%.
- Flux e na le tanka ea khatello ea polasetiki ea PP, etsa bonnete ba hore khatello e tsitsitse ntle le tšusumetso ea bongata ba phallo.
Karolo ea 4: Preheat
- Ho conveyor top & bottm e nang le preheating ea IR.Boemo bo ka fetoha.
- Karolelano ea mocheso e ka fetoloa ke PC, ho tloha 0 ---100%
Karolo ea 5: pitsa ea solder e habeli
- ngoeSisteme ea pitsa ea solder e nang le taolo ea mocheso oa motho ka mong, taolo ea mocheso oa N2, taolo ea bophahamo ba maqhubu.Tsohle li kentsoe tafoleng e le 'ngoe.Sebaka se pakeng tsa lipitsa tse peli tsa solder se ka fetoloa.
- Thempereichara ea solder, mocheso oa N2, bophahamo ba maqhubu, calibration ea wave joalo-joalo kaofela li khona ho kenya software.
- Pitsa ea solder e entsoe ka Ti, eseng ho lutla.E na le heater ea tšepe ka ntle, e matla ebile e chesa ka potlako.
- Pitsa ea solder e hoketsoe ka sehokelo se potlakileng.Ha o fapanyetsana pitsa ea solder ntle le hore o boele o kenye likhoele, feela plug & play.
- Sistimi ea ho futhumatsa ea N2 inthaneteng, ho kolobisa solder ka mokhoa o phethahetseng le ho fokotsa manya a solder.
- Ka ho hlahloba boemo ba solder & alamo.
Karolo ea 6: conveyor
- Stepper motor drive bakeng sa conveyor e tsitsitseng le e tsamaeang.
- E na le rolara ea tšepe e sa hloekang bakeng sa conveyor, e ke keng ea aparoa ka tšebeliso ea nako e telele.Hape etsa bonnete ba hore nozzle ea solder e ka atamela boto'bolelele ba 3mm.
- Ka PCB clamping sistimi ho conveyor.
Setšoantšo se qaqileng
Litlhaloso
Lintlha tsa mochini
Lebitso la mochini | TY-400TO |
Kakaretso | |
tekanyo | L3100x W1650 x H1650mm |
matla a akaretsang | 20kw |
matla a tshebediso | 6--10kw |
phepelo ea motlakase | Sistimi ea terata ea mekhahlelo e meraro ea 380V |
boima bo kahare | 1500KG |
hlokahalamohloli oa moea | 3-5 Libara |
phallo ea moea e hlokahalang | 8-12L/min |
ho hlokahala khatello ea N2 | 3-4 Libara |
ho hlokahala phallo ea N2 | >1.5 cubic metres / hora |
e hloka bohloeki ba N2 | 》99.998% |
e hlokang ho kgathatsa | Ka holim'a spray: 800---1000cbm/h Ka holim'a sebōpi sa tin: 600---800cbm/h |
mokhanni kapa PCB | |
mojari | Ho hlokahala |
boholo ba mopalami | L500 XW600 limilimithara |
sebaka se seholo sa solder | L500XW450 limilimithara |
pcb moeli | 3mm |
taolo & conveyor | |
ho laola | PLC + molaoli |
bophara ba conveyor | 300-600MM |
mofuta oa conveyor | Pin chain conveyor bakeng sa fluxing & preheating, rolara conveyor bakeng sa soldering |
conveyor e tenya | 1----4mm |
tsela ea ho tsamaisa | Ho tloha ho le letšehali ho ea ho le letona |
conveyor up clearance | 100mm |
conveyor bottom clearance | 30mm |
mojaro oa ho tsamaisa | <10kg |
seporo sa conveyor | Seporo sa aluminium |
bophahamo ba conveyor | 900+/-30mm |
Tafole ya tshisinyo(ho phalla) | |
motsamao oa motsamao | X, Y |
taolo ya motsamao | taolo ea servo |
ho nepahala ha boemo | +/ - 0.05 limilimithara |
chassis | tjheseletsa ka tshepe |
Tsamaiso ea phallo | |
nozzle e phallang | jete valve |
nako e telele ea nozzle | ts'epe e sa beng le mabali |
matla a tanka ea flux | 1L |
tanka ea metsi | tanka ea khatello |
Preheat | |
preheat mokhoa | ho futhumatsa IR holimo le tlase |
heater's matla | 6kw |
mocheso oa mocheso | 25--240c likhato |
Tafole ea Motion(Soldering) | |
motsamao oa motsamao | X, Y, Z |
taolo ya motsamao | taolo ea servo |
mochini o tsamaisang | Panasonic servo motor |
bolo screw | Hiwin |
ho nepahala ha boemo | +/ - 0.05 limilimithara |
chassis | tjheseletsa ka tshepe |
pitsa ea solder | |
nomoro ea pitsa e tloaelehileng | 1 |
matla a pitsa ea solder | 13kg/pitsapompo ea motlakase |
sebaka sa mocheso oa solder | PID |
nako ea ho qhibiliha | 75 Metsotsoho fihlela ho 260° |
mocheso o moholo oa solder | 350 ℃ |
heater ea solder | 1.2kw |
ho hloekisa nozzle | Ho hloekisa ka mokhoa o itekanetseng ka nako e behiloeng |
nozzle ea solder | |
nozzle e fifetse | customized |
thepa | motsoako o phahameng oa carbon |
nozzle e tloaelehileng e nang le lisebelisoa | Tlhophiso e tloaelehileng: likotoana tse 5 / sebōpi (bophara bo ka hare 3mm, 4mm, 5mm, 6mm, 8mm) |
Tsamaiso ea N2 | |
N2 heater | maemo a hlomelloa |
Boemo ba mocheso oa N2 | 0 - 350 ℃ |
Tšebeliso ea N2 | 1-2m3/h/pot kakaretso: 4 m3/h |