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TYO-600 Offline Selective Soldering Machine

Short Description:

Selective wave soldering machine system process:

manual board placement – Same XYZ motion to do selective flux spraying - Upper & bottom preheat-Same XYZ motion to do selective – soldering - Manual board removal

Standard pot number: 1

Solder pot capacity: 13 kg /furnace

 

 

 


Product Detail

Product Tags

Feature

Advantageous:

1. Integrated full-functional model, the whole motion platform integrated spray and welding, compact space.

2. PCB plate fixed, spray and welding platform moving.

3. High welding quality, greatly improve the pass rate of welding.

4. Modular design of SMEMA online transportation, support customers for flexible line formation.

5. Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,N2 temperature etc, best trace-ability and easy to get repeat soldering quality.

Software

1. All software system developed by base on Windows10system, with good trace-ability.

2. Show solder process with live on camera.

3. Critical parameters are totally under monitoring by PC software, like temperature, speed, pressure etc.

4. Can upgraded to be with auto wave height calibration function, to check & calibrate wave’s height after every certain pcb, so to keep a very good stability of wave.

5. About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.

solder pot

1. Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.

2. Solder pot is made of Ti, not leakage. With cast iron heater outside, robust & quick heat up.

3. Solder pot is wired with quick connector. When exchange solder pot without re-wiring required, just plug & play.

4. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.

5. With solder level checking & alarm.

Detail Image

TYO-600

Specifications

Model TYO-600
General
Dimension L1500 * W2200 * H1700mm (Contains plate placing mechanism)
General power 12kw
Consumption power 4--6kw
Power supply single phase 220V 50HZ
Net weight 900KG
Required air source 3-5 Bars
Required air flow 8-12L/min
Required N2 pressure 3-4 Bars
Required N2 flow > 2 cubic meters/hour
Required N2 purity 99.998%
Required exhausting  500---800cbm/h
carrier or PCB
Carrier Necessary
Max carrier size L600 * W600MM  (Note: W is the machine width direction)
PCB edge >3mm
Controlling & conveyor
Controlling PLC + controller
Conveyor width 100-600MM
Conveyor type Manual
Conveyor thick 1----4mm
Conveyor direction before and after
Conveyor up clearance 160MM
Conveyor bottom clearance 30MM
Conveyor load < 30kg
Conveyor rail Aluminum frame
Conveyor height 900+/-30mm
Motion tablefluxing)
Motion axis X, Y
Motion control servo control
Position accuracy + / - 0.05 mm
Chassis metal welding
Flux management
Flux nozzle jet valve
Nozzle durability stainless steel
Flux tank capacity 1L
Flux tank pressure tank
Preheat
Preheat method upper & bottom IR heating
Heater’s power 6kw
Temperature range 25--240c degree
Motion table(soldering)
Motion axis X, Y, Z
Motion control servo control
Motion motor Panasonic servo motor
Ball screw Hiwin
Position accuracy + / - 0.05 mm
Chassis metal welding
Solder pot
Standard pot number 1
Solder pot capacity 13 kg /furnace
Solder temperature range PID
Melting time 30--40 Minutes
Max solder temperature 350 ℃
Solder heater 1.2kw
Solder nozzle
Nozzle dim customized
Nozzle material high carbon alloy
Standard equipped nozzle Standard configuration: 5 pieces/furnace (inner diameter 3mm, 4mm, 5mm, 6mm, 8mm)
N2 management
N2 heater standard equipped
N2 temp range 0 - 350 ℃
N2 consumption 1-2m3/h/pot

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