Feature
Advantageous:
1. Integrated full-functional model, the whole motion platform integrated spray and welding, compact space.
2. PCB plate fixed, spray and welding platform moving.
3. High welding quality, greatly improve the pass rate of welding.
4. Modular design of SMEMA online transportation, support customers for flexible line formation.
5. Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,N2 temperature etc, best trace-ability and easy to get repeat soldering quality.
Software
1. All software system developed by base on Windows10system, with good trace-ability.
2. Show solder process with live on camera.
3. Critical parameters are totally under monitoring by PC software, like temperature, speed, pressure etc.
4. Can upgraded to be with auto wave height calibration function, to check & calibrate wave’s height after every certain pcb, so to keep a very good stability of wave.
5. About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.
solder pot
1. Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.
2. Solder pot is made of Ti, not leakage. With cast iron heater outside, robust & quick heat up.
3. Solder pot is wired with quick connector. When exchange solder pot without re-wiring required, just plug & play.
4. N2 online heating system, to wet the soldering perfectly and reduce the solder dross.
5. With solder level checking & alarm.
Detail Image
Specifications
Model | TYO-600 |
General | |
Dimension | L1500 * W2200 * H1700mm (Contains plate placing mechanism) |
General power | 12kw |
Consumption power | 4--6kw |
Power supply | single phase 220V 50HZ |
Net weight | 900KG |
Required air source | 3-5 Bars |
Required air flow | 8-12L/min |
Required N2 pressure | 3-4 Bars |
Required N2 flow | > 2 cubic meters/hour |
Required N2 purity | 》99.998% |
Required exhausting | 500---800cbm/h |
carrier or PCB | |
Carrier | Necessary |
Max carrier size | L600 * W600MM (Note: W is the machine width direction) |
PCB edge | >3mm |
Controlling & conveyor | |
Controlling | PLC + controller |
Conveyor width | 100-600MM |
Conveyor type | Manual |
Conveyor thick | 1----4mm |
Conveyor direction | before and after |
Conveyor up clearance | 160MM |
Conveyor bottom clearance | 30MM |
Conveyor load | < 30kg |
Conveyor rail | Aluminum frame |
Conveyor height | 900+/-30mm |
Motion table(fluxing) | |
Motion axis | X, Y |
Motion control | servo control |
Position accuracy | + / - 0.05 mm |
Chassis | metal welding |
Flux management | |
Flux nozzle | jet valve |
Nozzle durability | stainless steel |
Flux tank capacity | 1L |
Flux tank | pressure tank |
Preheat | |
Preheat method | upper & bottom IR heating |
Heater’s power | 6kw |
Temperature range | 25--240c degree |
Motion table(soldering) | |
Motion axis | X, Y, Z |
Motion control | servo control |
Motion motor | Panasonic servo motor |
Ball screw | Hiwin |
Position accuracy | + / - 0.05 mm |
Chassis | metal welding |
Solder pot | |
Standard pot number | 1 |
Solder pot capacity | 13 kg /furnace |
Solder temperature range | PID |
Melting time | 30--40 Minutes |
Max solder temperature | 350 ℃ |
Solder heater | 1.2kw |
Solder nozzle | |
Nozzle dim | customized |
Nozzle material | high carbon alloy |
Standard equipped nozzle | Standard configuration: 5 pieces/furnace (inner diameter 3mm, 4mm, 5mm, 6mm, 8mm) |
N2 management | |
N2 heater | standard equipped |
N2 temp range | 0 - 350 ℃ |
N2 consumption | 1-2m3/h/pot |