Uphawu
Iimbonakalo:
1. Ukusebenzisa i-micro-electromagnetic pump tin furnace, i-wave ye-tin iphezulu, ukuhamba kukhulu, i-wave wave izinzile, ubunzulu bokungena kwe-solder bukhulu, kwaye amandla okumanzisa kunye ne-solder yomelele.
2. I-periphery ye-nozzle kunye nomphezulu we-solder ikhuselwe ngokuzaliswa kwe-nitrogen, enokuphucula ukuthengiswa kwe-solder-free solder, ukunciphisa umthamo we-tin slag eyenziwe, ukuthintela umlomo ukuba uvale, kwaye ugcine iindleko ze-welding kunye nomsebenzi. iindleko.
3. Ukumelana nokushisa okuphezulu, ukuxhathisa kwe-corrosion kunye ne-nozzle ekhethekileyo, ukuxhathisa okunamandla kwe-oxidation, ukumanzisa okulungileyo, ixesha eliqhelekileyo lokusetyenziswa linokufikelela kwiinyanga ezi-3.
4. Bona ngokuzenzekelayo inqanaba lolwelo lwe-solder ukuqinisekisa iincopho zamaza ezizinzileyo.
5. Inomsebenzi we-solder joint slimming.
6. Iza kumgangatho kunye neekhamera zeCCD ezimbini ukujonga imeko ye-welding kunye ne-PCB yokubeka inkqubo.
Isishwankathelo seenzuzo zeprogram:
n Konke kumatshini omnye, inkonkxaukuhlalisaIibhodi ezi-3 okanye3 i-pallet, enye ikwi-spray flux, enye ifudumeza, enye ikwi-soldering, ifumana isivuno esikhulu semveliso.
n Itheyibhile eguquguqukayo yokutshiza yomntu ngamnye kunye netafile yokuxutywa.
n Umgangatho ophezulu wokusoda.
n SMEMA kuqhagamshelwano olusebenzayo.
n Ulawulo olupheleleyo lwePC.Zonke iiparamitha zinokuseta kwi-PC kwaye zigcinwe kwimenyu ye-PCB, njengokuhamba kwendlela, ubushushu be-solder, uhlobo lwe-flux, uhlobo lwe-solder,N2iqondo lobushushu njl.
Inxalenye1: Isoftware
- Yonke inkqubo yesoftware ephuhliswe yinkampani evela e-USA, kunye neminyaka eyi-8 yamava malunga ne-solder ekhethiweyo, isiseko senkqubo yeWindows7, enobuchule bokulandela umkhondo.
- Sebenzisa umfanekiso oskeniweyo njengemvelaphi yenkqubo yendlela, isantya esihambayo, ixesha lokuhlala, isantya sokushukuma esingenanto, ubude be-Z, ukuphakama kwamaza njl.
- Bonisa inkqubo yokuthengisa ngekhamera ephilayo.
- Iiparamitha ezibalulekileyo ziphantsi kolawulo lwesoftware yePC, njengobushushu, isantya, uxinzelelo njl.
- Inokuthi iphuculwe ukuze ibe nomsebenzi wokulinganisa ubude be-auto wave, ukujonga kunye nokulinganisa amaza's ukuphakama emva kwepcb nganye ethile, ukuze ugcine uzinzo oluhle kakhulu lwamaza.
- Malunga PCB's imenyu kumatshini wokuthengisela, lonke ulwazi luya kugcinwa kwifayile enye.Iya kubandakanya ubukhulu bePCB kunye nomfanekiso, uhlobo olusetyenzisiweyo lwe-flux, uhlobo lwe-solder, uhlobo lwe-nozzle ye-solder, ubushushu be-solder, ubushushu be-N2, indlela yokuhamba kunye nesiza ngasinye.'s enxulumene ukuphakama wave kunye nobude Z etc. Xa umthengi solder PCB efanayo, banokufumana ulwazi olupheleleyo malunga nendlela's kwenziwa kwimbali, kwakhona lula umkhondo.
Icandelo2: inkqubo yentshukumo
- Itafile eshukumayo yoyilo oluzenzelayo enealuminiyam ephosiweyo, ubunzima obukhaphukhaphu kunye nesantya esikhawulezayo sokushukuma.
-
I-Panasonic servo motor kunye nomqhubi ubonelela ngamandla okuqhuba azinzileyo, kunye ne-screw pole kunye ne-linear guild rail kwisikhokelo.Isikhundla esixabisekileyo, ingxolo encinci, intshukumo ezinzileyo.
- Ngepleyiti yobungqina bothuli ngaphezulu kwetafile eshukumayo, ukunqanda ukuguquguquka okanye ukuwisa i-solder ukonakalisa isikrufu sebhola.
Icandelo 3: inkqubo yokuguquguquka
- Umgangatho oxhotyiswe ngevalve yejethi evela kumazwe angaphandle ukufumana iziphumo eziguquguqukayo ezinexabiso elincinci, nceda uqaphele umxholo oqinileyo we-flux kufuneka ube ngaphantsi kwe-10%.
- I-Flux igcinwe yi-PP yeplastiki yetanki yoxinzelelo, qinisekisa ukuba uxinzelelo luzinzile ngaphandle kwefuthe lobungakanani bokuhamba.
Icandelo 4: Ukushisa kwangaphambili
- Kwiconveyor top & bottm ixhotyiswe nge-IR preheating.Isikhundla siyahlengahlengiswa.
- Umlinganiselo wokufudumeza ulungelelaniswa yiPC, ukusuka kwi-0 ---100%
Icandelo 5: imbiza yesoda ezimbini
- MBINIinkqubo imbiza solder kunye nolawulo lobushushu ngamnye, ulawulo lobushushu N2, ulawulo ukuphakama amaza.Zonke zifakwe kwitafile enye.Umgama phakathi kweembiza ezimbini zesolder ungalungiswa.
- Ubushushu be-Solder, ubushushu be-N2, ukuphakama kwamaza, ukulinganisa amaza njl.njl zonke ziyakwazi ukuseta kwisoftware.
- Imbiza yeSolder yenziwe ngeTi, hayi ukuvuza.Kufakwe isifudumezi sentsimbi ngaphandle, ubushushu obuqinileyo kunye nobushushu obukhawulezayo.
- Imbiza yesoda ineentambo kunye nesinxibelelanisi esikhawulezayo.Xa utshintshisa imbiza ye-solder ngaphandle kocingo kwakhona olufunekayo, vele uplagi kwaye udlale.
- Inkqubo yokufudumala ye-N2 kwi-intanethi, ukumanzisa i-soldering ngokugqibeleleyo kunye nokunciphisa inkunkuma ye-solder.
- Ngokujonga inqanaba le-solder kunye ne-alam.
Icandelo 6: umthumeli
- I-Stepper motor drive ye-conveyor ezinzileyo kunye neshukumayo.
- Ngerola yentsimbi engatyiwayo yokuhambisa, ayinxitywa ngokusetyenziswa kwexesha elide.Kwakhona qiniseka ukuba umbhobho we-solder ungasondela ebhodini's edge 3mm.
- Ngenkqubo yokuqinisa iPCB kwindawo yokuhambisa.
Umfanekiso weenkcukacha
Iinkcukacha
Umzekelo | TY-400TW-2 |
Ngokubanzi | |
Ubungakanani | L3100 * W1650 * H1650mm |
Amandla ngokubanzi | 28kw |
Amandla okusebenzisa | 6--10kw |
Ukunikezwa Amandla | Inkqubo ye-five-class ye-380V |
Ukusinda okushiyekile | 350KG |
Umthombo womoya ofunekayo | 3-5 Imivalo |
Ukuhamba komoya okufunekayo | 8-12L/min |
Uxinzelelo lwe-N2 olufunekayo | 3-4 Imivalo |
Ukuhamba okufunekayo kwe-N2 | >4 cubic metres ngeyure |
Ucoceko olufunekayo lwe-N2 | 》99.998% |
Ukudinwa okufunekayo | Ngaphezulu kwesitshizi: 800---1000cbm/h Ngaphezulu kwesithando somlilo: 600---800cbm/h |
Cumxhasi okanye PCB | |
Umthwali | Kuyimfuneko |
Ubungakanani obukhulu bePCB | L450 * W230MM * 2 Qaphela: W yindlela yobubanzi bomatshini |
Ubungakanani obuncinci bokuthwala | L450 * W450MM Qaphela: W yindlela yobubanzi bomatshini |
Indawo yesolder enkulu | L500 * W230MM * 2 Qaphela: W yindlela yobubanzi bomatshini |
Umda wePcb | 3mm okanye ngaphezulu |
Cukulawula kunye nokuhambisa | |
Ukulawula | PLC + umlawuli |
Ububanzi beConveyor | 300-600MM |
Uhlobo lomhambisi | Ikhonkco lekhonkco lokuhambisa lokuguquguquka kunye nokufudumeza kwangaphambili, isihambisi serola sokuhambisa |
Iconveyor engqindilili | 1----4mm |
Umkhombandlela womhambisi | Ekhohlo ukuya ekunene |
Imvume yokuhambisa | 100MM |
Ukucocwa komhambisi ongezantsi | 30MM |
Umthwalo womthumeli | <10kg |
Umzila kaloliwe | Isiporo seAluminiyam |
Ubude beConveyor | 900+/-30mm |
Itafile eshukumayo(ukuguquguquka) | |
Umgca wentshukumo | X, Y |
Ulawulo lwentshukumo | Ulawulo lwe-Servo |
Ukuchaneka kwesikhundla | + / - 0.05 mm |
Itshisi | ukuwelda ngentsimbi |
Ulawulo lweFlux | |
Flux umlomo | ivalve yejethi |
Ukuqina kombhobho | yenziwe ngentsimbi eshayinayo |
Umthamo wetanki ye-Flux | 1L |
Itanki yeFlux | itanki yoxinzelelo |
Ukutshisa kwangaphambili | |
Indlela yokutshisa | ubushushu be-IR ephezulu nasezantsi |
Amandla okufudumala | 16kw |
Uluhlu lobushushu | 25--240c isidanga |
Itafile eshukumayo (i-soldering) | |
Umgca wentshukumo | X, Y, Z |
Ulawulo lwentshukumo | ulawulo lwe-servo |
Imoto eshukumayo | I-Panasonic servo motor |
Ibhola Screw | Hiwin |
Ukuchaneka kwesikhundla | + / - 0.05 mm |
Itshisi | Ukuwelda kwentsimbi |
Simbiza endala | |
Inombolo yembiza eqhelekileyo | 2 |
Umthamo wembiza yesoda | 13kg/imbiza*2 |
Uluhlu lobushushu beSolder | PID |
Ixesha lokunyibilika | 60--70 Imizuzu |
Ubushushu be-solder obuphezulu | 350 ℃ |
Isifudumezi solder | 1.2kw*2 |
Sumlomo omdala | |
Umbhobho umnyama | eyenzelwe wena |
Izinto eziphathekayo | ialloy yekhabhoni ephezulu |
Umbhobho oxhotyisiweyo osemgangathweni | Ulungelelwaniso olusemgangathweni: amaqhekeza ama-5 / iziko (ubukhulu bangaphakathi 3mm, 4mm, 5mm, 6mm, 8mm) |
Ulawulo lwe-N2 | |
N2 heater | umgangatho unezixhobo |
Ulawulo lwe-Nitrogen PID ye-N2 yoluhlu lwexesha | 0 - 350 ℃ |
Ukusetyenziswa kwe-N2 | 1-2m3 / h / imbiza iyonke: 4 m3 / h |