Ẹya ara ẹrọ
Akopọ ti awọn anfani eto:
- Gbogbo ninu ẹrọ kan, legba3 lọọgan tabi3 pallet, ọkan ninu ṣiṣan sokiri, ọkan jẹ preheating, miiran ni titaja, gba ikore iṣelọpọ nla.
- Tabili ṣiṣan sokiri ẹni kọọkan & tabili tita.
- Ga soldering didara.
- SMEMA ni asopọ laini lagbara.
- Iṣakoso PC ni kikun.Gbogbo awọn paramita le ṣeto sinu PC ati fipamọ si akojọ aṣayan PCB, bii ọna gbigbe, iwọn otutu tita, iru ṣiṣan, iru tita,N2otutu ati be be lo, ti o dara ju wa kakiri-agbara ati ki o rọrun lati gba tun soldering didara.
Machine alaye
Apá 1: Software
- Gbogbo eto sọfitiwia ti dagbasoke nipasẹ ile-iṣẹ lati AMẸRIKA, pẹlu iriri ọdun 8 wa nipa titaja yiyan, ipilẹ lori eto Windows7, pẹlu agbara itọpa to dara.
- Lo aworan ti a ṣayẹwo bi abẹlẹ fun siseto ọna, iyara gbigbe, akoko gbigbe, iyara gbigbe sofo, giga Z, iga igbi ati bẹbẹ lọ gbogbo ti a ṣe eto fun oriṣiriṣi aaye tita.
- Ṣe afihan ilana titaja pẹlu ifiwe lori kamẹra.
- Awọn paramita to ṣe pataki wa labẹ ibojuwo patapata nipasẹ sọfitiwia PC, bii iwọn otutu, iyara, titẹ ati bẹbẹ lọ.
- Le ṣe igbesoke lati wa pẹlu iṣẹ isọdiwọn giga igbi adaṣe, lati ṣayẹwo & ṣe iwọn igbi's iga lẹhin gbogbo pcb kan, nitorinaa lati tọju iduroṣinṣin to dara pupọ ti igbi.
- Nipa PCB's akojọ ni soldering ẹrọ, gbogbo alaye yoo wa ni stocked ninu ọkan faili.Yoo pẹlu iwọn PCB ati aworan, iru ṣiṣan ti a lo, iru solder, iru nozzle solder, otutu solder, otutu N2, ipa ọna išipopada ati aaye kọọkan's jẹmọ igbi iga ati Z iga ati be be lo Nigbati onibara to solder kanna PCB, won le gba alaye ni kikun nipa bi o ti's ṣe ni itan, tun rọrun fun wa kakiri.
Part2: išipopada eto
- Tabili iṣipopada apẹrẹ ti ara ẹni pẹlu aluminiomu simẹnti, iwuwo fẹẹrẹ pẹlu iyara išipopada iyara.
- Panasonic servo motor & awakọ pese agbara awakọ iduroṣinṣin, pẹlu ọpa dabaru & iṣinipopada guild laini fun itọsọna.Ipo ti o niyelori, ariwo ti o dinku, iṣipopada iduroṣinṣin.
- Pẹlu eruku ẹri awo loke išipopada tabili, ki lati yago fun ṣiṣan tabi solder ju lati ba dabaru rogodo.
Apá 3: fluxing eto
- Boṣewa ni ipese pẹlu àtọwọdá ọkọ ofurufu ti a gbe wọle lati gba abajade ṣiṣan iyebiye pẹlu aami ṣiṣan kekere, jọwọ ṣe akiyesi ṣiṣan to lagbara akoonu yẹ ki o kere ju 10%.
- Flux ti wa ni ipamọ nipasẹ ojò titẹ ṣiṣu PP, rii daju pe iduroṣinṣin titẹ laisi ipa ti iye ṣiṣan.
Apá 4: Preheat
- Ni oke conveyor & botm ni ipese pẹlu IR preheating.Ipo jẹ adijositabulu.
- Iwọn alapapo jẹ adijositabulu nipasẹ PC, lati 0 ---100%
Apá 5: meji solder ikoko
- ọkanEto ikoko solder pẹlu iṣakoso iwọn otutu kọọkan, iṣakoso iwọn otutu N2, iṣakoso iga igbi.Gbogbo fi sori ẹrọ ni ọkan kanna tabili.Aaye laarin meji solder ikoko le wa ni titunse.
- Solder otutu, N2 otutu, igbi iga, igbi odiwọn ati be be lo gbogbo ni anfani lati ṣeto ni software.
- Solder ikoko ti wa ni ṣe ti Ti, ko jijo.Pẹlu igbona irin simẹnti ni ita, logan & igbona iyara.
- Solder ikoko ti wa ni ti firanṣẹ pẹlu awọn ọna asopọ.Nigbati ikoko solder paṣipaarọ lai tun-wirin beere, o kan pulọọgi & mu ṣiṣẹ.
- N2 online alapapo eto, lati tutu awọn soldering daradara ati ki o din solder dross.
- Pẹlu ipele solder yiyewo & itaniji.
Apá 6: conveyor
- Stepper motor wakọ fun ti o wa titi & gbigbe conveyor.
- Pẹlu rola irin alagbara, irin fun gbigbe, kii ṣe wọ pẹlu lilo igba pipẹ.Tun rii daju pe nozzle solder le sunmọ si ọkọ's eti 3mm.
- Pẹlu PCB clamping eto ni conveyor.
Aworan alaye
Awọn pato
Awọn pato ẹrọ
Orukọ ẹrọ | TY-400TO |
Gbogboogbo | |
iwọn | L3100x W1650 x H1650mm |
gbogboogbo agbara | 20kw |
agbara agbara | 6--10kw |
ibi ti ina elekitiriki ti nwa | Mẹta-alakoso marun-waya eto 380V |
apapọ iwuwo | 1500KG |
beereorisun afẹfẹ | 3-5 Ifi |
ti a beere air sisan | 8-12L / iseju |
ti a beere N2 titẹ | 3-4 Ifi |
ti a beere N2 sisan | >1,5 onigun mita / wakati |
ti a beere N2 ti nw | 》99.998% |
ti a beere exhausting | Loke sokiri: 800---1000cbm/h Loke ileru tin: 600---800cbm/h |
ti ngbe tabi PCB | |
ti ngbe | Pataki |
max ti ngbe iwọn | L500 XW600mm |
max solder agbegbe | L500XW450mm |
pcb eti | 3mm |
idari & conveyor | |
iṣakoso | PLC + oludari |
conveyor iwọn | 300-600MM |
conveyor iru | Gbigbe pq pin fun ṣiṣan & preheating, rola conveyor fun soldering |
conveyor nipọn | 1---4mm |
conveyor itọsọna | Osi si otun |
conveyor soke kiliaransi | 100mm |
conveyor isalẹ kiliaransi | 30mm |
fifuye conveyor | <10kg |
conveyor iṣinipopada | Aluminiomu iṣinipopada |
conveyor iga | 900+/-30mm |
tabili išipopada(ṣiṣan) | |
ipo išipopada | X, Y |
išipopada Iṣakoso | servo Iṣakoso |
išedede ipo | + / - 0.05 mm |
ẹnjini | irin alurinmorin |
Ṣiṣan iṣakoso | |
ṣiṣan nozzle | ofurufu àtọwọdá |
nozzle agbara | irin ti ko njepata |
ṣiṣan ojò agbara | 1L |
ṣiṣan ojò | ojò titẹ |
Ṣaaju ki o gbona | |
preheat ọna | oke & isalẹ IR alapapo |
igbona's agbara | 6kw |
iwọn otutu ibiti | 25--240c iwọn |
Tabili išipopada (tita) | |
ipo išipopada | X, Y, Z |
išipopada Iṣakoso | servo Iṣakoso |
motor išipopada | Panasonic servo motor |
rogodo dabaru | Hiwin |
išedede ipo | + / - 0.05 mm |
ẹnjini | irin alurinmorin |
solder ikoko | |
boṣewa ikoko nọmba | 1 |
solder ikoko agbara | 13kg / ikokoitanna fifa |
solder otutu ibiti o | PID |
yo akoko | Awọn iṣẹju 75dide si 260° |
max solder otutu | 350 ℃ |
solder ti ngbona | 1.2kw |
nozzle ninu | Laifọwọyi ninu pẹlu settable akoko |
solder nozzle | |
nozzle baibai | adani |
ohun elo | ga erogba alloy |
boṣewa ni ipese nozzle | Iṣeto ni boṣewa: awọn ege 5 / ileru (ipin iwọn 3mm, 4mm, 5mm, 6mm, 8mm) |
N2 isakoso | |
N2 igbona | boṣewa ni ipese |
N2 iwọn otutu | 0 - 350 ℃ |
N2 agbara | 1-2m3 / h / lapapọ ikoko: 4 m3 / h |