Isici
Okuhle:
1. Imodeli esebenza ngokugcwele edidiyelwe, yonke inkundla yokunyakaza edidiyelwe isifutho nokushisela, isikhala esihlangene.
2. PCB plate fixed, isifutho kanye Welding platform ezihambayo.
3. Ikhwalithi ephezulu yokushisela, ithuthukisa kakhulu izinga lokuphasa lokushisela.
4. Idizayini eyimojula yezokuthutha ze-inthanethi ze-SMEMA, isekela amakhasimende ekubunjweni komugqa ovumelana nezimo.
5. Ukulawula okugcwele kwe-PC.Wonke amapharamitha angasethwa ku-PC futhi alondolozwe kumenyu ye-PCB, njengendlela ehambayo, izinga lokushisa le-solder, uhlobo lwe-flux, uhlobo lwe-solder, izinga lokushisa le-n2 njll, ikhono elingcono kakhulu lokulandelela kanye nekhwalithi yokuphinda uthole ikhwalithi yokuphinda.
Incazelo yomshini
Ingxenye1: Isofthiwe
- Wonke amasistimu esofthiwe athuthukiswe ngokwesisekelo kusistimu ye-Windows7, enekhono elihle lokulandela umkhondo.
- Sebenzisa isithombe esiskeniwe njengesizinda sohlelo lwendlela, isivinini esinyakazayo, isikhathi sokuhlala, isivinini sokunyakaza esingenalutho, ubude buka-Z, ukuphakama kwegagasi njll konke okuhlelelwe isayithi elihlukile lokuthengisa.
- Bonisa inqubo ye-solder ngekhamera ebukhoma.
- Amapharamitha abalulekile angaphansi kokuqashwa ngokuphelele yisoftware ye-PC, njengezinga lokushisa, isivinini, ingcindezi njll.
- Ingathuthukiswa ukuze ibe nomsebenzi wokulinganisa ubude begagasi le-auto, ukuhlola & ukulinganisa ukuphakama kwamagagasi ngemva kwayo yonke i-pcb ethile, ukuze kugcinwe ukuzinza okuhle kakhulu kwegagasi.
- Mayelana nemenyu ye-PCB emshinini wokunamathisela, lonke ulwazi luzofakwa kufayela elilodwa.Izobandakanya ubukhulu be-PCB nesithombe, uhlobo lwe-flux esetshenzisiwe, uhlobo lwe-solder, uhlobo lwe-nozzle ye-solder, izinga lokushisa le-solder, izinga lokushisa le-N2, indlela enyakazayo kanye nokuphakama kwegagasi okuhlobene kwendawo ngayinye nobude be-Z njll. Lapho ikhasimende lithengisa i-PCB efanayo, lingathola ulwazi olugcwele. mayelana nokuthi kwenziwa kanjani emlandweni, futhi kulula ukulandelela.
Ingxenye2: isistimu yokunyakaza
- Ithebula elinyakazayo lokuziklama eline-aluminium ekhonjiwe, isisindo esilula nesivinini sokunyakaza esisheshayo.
- I-Panasonic servo motor & driver ihlinzeka ngamandla okushayela azinzile, ngesigxobo sesikulufa & nomzila wesitimela wenhlangano ukuze uthole isiqondiso.Isikhundla esiyigugu, umsindo omncane, ukunyakaza okuzinzile.
- Ngepuleti elivikela uthuli ngenhla kwetafula elinyakazayo, ukuze ugweme ukuguquguquka noma ukwehla kwe-solder ukulimaza isikulufu sebhola.
Ingxenye 3: Isistimu yokuguquguquka
- Okujwayelekile kufakwe i-valve yejethi engenisiwe ukuze uthole umphumela oguquguqukayo oyigugu onechashaza elincane eligelezayo, sicela uqaphele okuqukethwe okuqinile kwe-flux kufanele kube ngaphansi kuka-8%.
- I-Flux ifakwe ithangi lokucindezela lepulasitiki le-PP, qiniseka ukuthi ingcindezi izinzile ngaphandle kokuthonywa inani lokuguquguquka.
Ingxenye 4: Preheat
- Ukushisa kwangaphambili okuphansi kufakwe emshinini ojwayelekile, Indawo iyalungiseka.
- Isilinganiso sokushisa sishintshwa yi-PC, ukusuka ku-0 ---100%
Ingxenye 5: ibhodwe le-solder
- Izinga lokushisa le-solder, izinga lokushisa le-N2, ukuphakama kwegagasi, ukulinganiswa kwamagagasi njll konke okukwazi ukusetha isofthiwe.
- Ibhodwe le-solder lenziwe nge-Ti, hhayi ukuvuza.Ine-heater yensimbi ngaphandle, ishisa futhi ishisa ngokushesha.
- Ibhodwe le-solder lifakwe intambo ngesixhumi esisheshayo.Uma ushintsha ibhodwe le-solder ngaphandle kokuhlanganisa kabusha izintambo ezidingekayo, vele uxhume futhi udlale.
- Isistimu yokushisisa ye-inthanethi ye-N2, ukumanzisa i-solder kahle futhi yehlise amanyela e-solder.
- Ngokuhlola izinga le-solder ne-alamu.
Ingxenye 6: umthumeli
- I-Stepper motor drive yesihambisi esingaguquki nesihambayo.
- Ngerola yensimbi engagqwali ye-conveyor, engagqoki nokusetshenziswa isikhathi eside.Futhi qiniseka ukuthi i-solder nozzle ingasondela onqenqemeni lwebhodi 3mm.
- Nge-PCB clamping system at conveyor.
Ingxenye7: Ibhokisi lomshini:
- Isakhiwo sokushisela insimbi, enepuleti lensimbi eliwugqinsi njengesisekelo, ukuze kuncishiswe ukudlidliza nokwenza umshini uzinze kakhudlwana.
Imininingwane yesithombe
Imininingwane
Imininingwane yomshini
Igama lomshini | TY-400S |
Okujwayelekile | |
ubukhulu | L1510 x W1850 x H1650mm |
amandla jikelele | 12kw |
amandla okusebenzisa | 4-6kw |
ukunikezwa kwamandla kagesi | Isigaba esisodwa 220V 50HZ |
isisindo sengqikithi | 900KG |
umthombo womoya odingekayo | 3-5 Amabha |
ukugeleza komoya okudingekayo | 8-12L/min |
ingcindezi ye-N2 edingekayo | 3-4 Amabha |
idinga ukugeleza kwe-N2 | >2 cubic metres/ihora |
ubumsulwa be-N2 obudingekayo | 》99.998% |
okudingekayo ukukhathala | 500---800cbm/h |
inkampani yenethiwekhi noma i-PCB | |
umthwali | Kudingeka |
usayizi omkhulu wenkampani yenethiwekhi | L400 X W400mm |
pcb unqe | 3mm ngaphezulu |
isilawuli & umthumeli | |
ukulawula | PLC + isilawuli |
ububanzi be-conveyor | 100-400MM |
uhlobo lokuthutha | i-roller conveyor |
ugqinsi lwe-conveyor | 1----4mm |
isiqondiso sokuthutha | Kwesobunxele kuya kwesokudla |
imvume yokuhambisa | 120mm |
imvume engezansi yokuthutha | 30mm |
umthwalo we-conveyor | <12kg |
umzila wesitimela | Isitimela se-aluminium |
ubude be-conveyor | 900+/-30mm |
Ithebula elinyakazayo(ukuhamba) | |
i-axis yokunyakaza | X, Y |
isilawuli sokunyakaza | isilawuli se-servo |
ukunemba kwesikhundla | + / - 0.05 mm |
i-chassis | ukushisela insimbi |
Ukuphathwa kwe-Flux | |
i-flux nozzle | i-jet valve |
ukuqina kwe-nozzle | insimbi engagqwali |
umthamo wethangi le-flux | 1L |
ithangi le-flux | ithangi lokucindezela |
Shisisa ngaphambili | |
preheat indlela | ukushisisa kwe-IR okuphezulu nangaphansi |
amandla heater | 6 kw |
izinga lokushisa | 25--240c degree |
Ithebula elinyakazayo(i-soldering) | |
i-axis yokunyakaza | X, Y, Z |
isilawuli sokunyakaza | isilawuli se-servo |
umshini wokunyakaza | I-Panasonic servo motor |
isikulufu sebhola | Hiwin |
ukunemba kwesikhundla | + / - 0.05 mm |
i-chassis | ukushisela insimbi |
ibhodwe le-solder | |
inombolo yebhodwe elijwayelekile | 1 |
umthamo webhodwe le-solder | 13kg/ebhodweni |
izinga lokushisa le-solder | I-PID |
isikhathi sokuncibilika | 20--30 Amaminithi |
izinga lokushisa eliphezulu le-solder | 350 ℃ |
heater solder | 1.2kw |
i-solder nozzle | |
umlomo ufiphele | eyenziwe ngokwezifiso |
impahla | high carbon alloy |
umlomo wombhobho | Ukucushwa okujwayelekile: izingcezu ezi-5 / isithando somlilo (ububanzi bangaphakathi 3mm, 4mm, 5mm, 6mm, 8mm) |
Ukuphathwa kwe-N2 | |
I-heater engu-N2 | ifakwe standard |
Ibanga lokushisa elingu-N2 | 0 - 350 ℃ |
Ukusetshenziswa kwe-N2 | 1-2m3/h/ibhodwe |