Isici
Uhlolojikelele lwezinzuzo zohlelo:
- Konke emshinini owodwa, kungabaukuhlalisa3 amabhodi noma3 i-pallet, enye i-spray flux, enye ishisa ngaphambili, enye i-soldering, ithola isivuno esikhulu sokukhiqiza.
- Ithebula le-spray flux ngayinye kanye netafula le-soldering.
- Ikhwalithi ephezulu yokunamathisela.
- I-SMEMA ekuxhumekeni komugqa iyakwazi.
- Ukulawula okugcwele kwe-PC.Yonke imingcele ingasethwa ku-PC futhi igcinwe kumenyu ye-PCB, njengendlela ehambayo, izinga lokushisa le-solder, uhlobo lwe-flux, uhlobo lwe-solder,N2izinga lokushisa njll., ikhono elingcono kakhulu lokulandelela kanye nekhwalithi yokuphinda iphinde ifakwe kalula.
Incazelo yomshini
Ingxenye1: Isofthiwe
- Lonke uhlelo lwe-software oluthuthukiswe inkampani evela e-USA, enolwazi lwethu lweminyaka engu-8 mayelana nokudayiswa okukhethekile, okusekelwe ohlelweni lwe-Windows7, olunekhono elihle lokulandela umkhondo.
- Sebenzisa isithombe esiskeniwe njengesizinda sohlelo lwendlela, isivinini esinyakazayo, isikhathi sokuhlala, isivinini sokunyakaza esingenalutho, ubude buka-Z, ukuphakama kwegagasi njll konke okuhlelelwe isayithi elihlukile lokuthengisa.
- Bonisa inqubo ye-solder ngekhamera ebukhoma.
- Amapharamitha abalulekile angaphansi kokuqashwa ngokuphelele yisoftware ye-PC, njengezinga lokushisa, isivinini, ingcindezi njll.
- Ingathuthukiswa ukuze ibe nomsebenzi wokulinganisa ukuphakama kwegagasi lokuzenzakalelayo, ukuhlola nokulinganisa igagasi's ukuphakama ngemva kwe-pcb ngayinye ethile, ukuze ugcine ukuzinza okuhle kakhulu kwamagagasi.
- Mayelana ne-PCB's imenyu emshinini wokunamathisela, lonke ulwazi luzofakwa efayeleni elilodwa.Kuzobandakanya ubukhulu be-PCB nesithombe, uhlobo lwe-flux esetshenzisiwe, uhlobo lwe-solder, uhlobo lwe-solder nozzle, izinga lokushisa le-solder, izinga lokushisa le-N2, indlela yokunyakaza kanye nesayithi ngalinye.'s ahlobene ukuphakama kwegagasi nobude Z njll. Lapho ikhasimende solder PCB efanayo, bangathola ulwazi olugcwele mayelana kanjani's kwenziwa emlandweni, futhi kulula ukulandelela.
Ingxenye2: isistimu yokunyakaza
- Ithebula elinyakazayo lokuziklama eline-aluminium ekhonjiwe, isisindo esilula nesivinini sokunyakaza esisheshayo.
- I-Panasonic servo motor & driver ihlinzeka ngamandla okushayela azinzile, ngesigxobo sesikulufa & nomzila wesitimela wenhlangano ukuze uthole isiqondiso.Isikhundla esiyigugu, umsindo omncane, ukunyakaza okuzinzile.
- Ngepuleti elivikela uthuli ngenhla kwetafula elinyakazayo, ukuze ugweme ukuguquguquka noma ukwehla kwe-solder ukulimaza isikulufu sebhola.
Ingxenye 3: Isistimu yokuguquguquka
- Okujwayelekile kufakwe i-valve yejethi engenisiwe ukuze uthole umphumela oguquguqukayo oyigugu onechashaza elincane eligelezayo, sicela uqaphele okuqukethwe okuqinile kwe-flux kufanele kube ngaphansi kuka-10%.
- I-Flux ifakwe ithangi lokucindezela lepulasitiki le-PP, qiniseka ukuthi ingcindezi izinzile ngaphandle kokuthonywa inani lokuguquguquka.
Ingxenye 4: Preheat
- Phezulu kwe-conveyor ne-bottm ifakwe ukushisisa kwangaphambili kwe-IR.Isikhundla siyalungiseka.
- Isilinganiso sokushisa sishintshwa yi-PC, ukusuka ku-0 ---100%
Ingxenye 5: ibhodwe elikabili
- eyodwauhlelo lwebhodwe le-solder elinokulawula ukushisa komuntu ngamunye, ukulawulwa kwezinga lokushisa kwe-N2, ukulawula ukuphakama kwamagagasi.Konke kufakwe etafuleni elilodwa.Ibanga phakathi kwebhodwe le-solder lingashintshwa.
- Izinga lokushisa le-solder, izinga lokushisa le-N2, ukuphakama kwegagasi, ukulinganiswa kwamagagasi njll konke okukwazi ukusetha isofthiwe.
- Ibhodwe le-solder lenziwe nge-Ti, hhayi ukuvuza.Ine-heater yensimbi ngaphandle, ishisa futhi ishisa ngokushesha.
- Ibhodwe le-solder lifakwe intambo ngesixhumi esisheshayo.Uma ushintsha ibhodwe le-solder ngaphandle kokuhlanganisa kabusha izintambo ezidingekayo, vele uxhume futhi udlale.
- Isistimu yokushisisa ye-inthanethi ye-N2, ukumanzisa i-solder kahle futhi yehlise amanyela e-solder.
- Ngokuhlola izinga le-solder ne-alamu.
Ingxenye 6: umthumeli
- I-Stepper motor drive yesihambisi esingaguquki nesihambayo.
- Ngerola yensimbi engagqwali ye-conveyor, engagqoki nokusetshenziswa isikhathi eside.Futhi qiniseka ukuthi i-solder nozzle ingasondela ebhodini'unqenqema 3mm.
- Nge-PCB clamping system at conveyor.
Imininingwane yesithombe
Imininingwane
Imininingwane yomshini
Igama lomshini | TY-400TO |
Okujwayelekile | |
ubukhulu | L3100x W1650 x H1650mm |
amandla jikelele | 20kw |
amandla okusebenzisa | 6--10kw |
ukunikezwa kwamandla kagesi | Isigaba sesithathu se-five-wire system 380V |
isisindo sengqikithi | 1500KG |
okudingekayoumthombo womoya | 3-5 Amabha |
ukugeleza komoya okudingekayo | 8-12L/min |
ingcindezi ye-N2 edingekayo | 3-4 Amabha |
idinga ukugeleza kwe-N2 | >1.5 cubic metres ngehora |
ubumsulwa be-N2 obudingekayo | 》99.998% |
okudingekayo ukukhathala | Ngaphezu kwesifutho: 800---1000cbm/h Ngaphezulu kwesithando somlilo: 600---800cbm/h |
inkampani yenethiwekhi noma i-PCB | |
umthwali | Kudingeka |
usayizi omkhulu wenkampani yenethiwekhi | L500 XW600mm |
max solder indawo | L500XW450mm |
pcb unqe | 3mm |
isilawuli & umthumeli | |
ukulawula | PLC + isilawuli |
ububanzi be-conveyor | 300-600MM |
uhlobo lokuthutha | I-pin chain conveyor yokuguquguquka nokushisa kuqala, isidlulisi serola sokusoda |
ugqinsi lwe-conveyor | 1----4mm |
isiqondiso sokuthutha | Kwesobunxele kuya kwesokudla |
imvume yokuhambisa | 100mm |
imvume engezansi yokuthutha | 30mm |
umthwalo we-conveyor | <10kg |
umzila wesitimela | Isitimela se-aluminium |
ubude be-conveyor | 900+/-30mm |
Ithebula elinyakazayo(ukuhamba) | |
i-axis yokunyakaza | X, Y |
isilawuli sokunyakaza | isilawuli se-servo |
ukunemba kwesikhundla | + / - 0.05 mm |
i-chassis | ukushisela insimbi |
Ukuphathwa kwe-Flux | |
i-flux nozzle | i-jet valve |
ukuqina kwe-nozzle | insimbi engagqwali |
umthamo wethangi le-flux | 1L |
ithangi le-flux | ithangi lokucindezela |
Shisisa ngaphambili | |
preheat indlela | ukushisisa kwe-IR okuphezulu nangaphansi |
ihitha's amandla | 6 kw |
izinga lokushisa | 25--240c degree |
Ithebula elinyakazayo(i-soldering) | |
i-axis yokunyakaza | X, Y, Z |
isilawuli sokunyakaza | isilawuli se-servo |
umshini wokunyakaza | I-Panasonic servo motor |
isikulufu sebhola | Hiwin |
ukunemba kwesikhundla | + / - 0.05 mm |
i-chassis | ukushisela insimbi |
ibhodwe le-solder | |
inombolo yebhodwe elijwayelekile | 1 |
umthamo webhodwe le-solder | 13kg / ibhodweiphampu ye-electromagnetic |
izinga lokushisa le-solder | I-PID |
isikhathi sokuncibilika | 75 Amaminithikufika ku-260° |
izinga lokushisa eliphezulu le-solder | 350 ℃ |
heater solder | 1.2kw |
ukuhlanza umlomo wombhobho | Ukuhlanza okuzenzakalelayo ngesikhathi esimisiwe |
i-solder nozzle | |
umlomo ufiphele | eyenziwe ngokwezifiso |
impahla | high carbon alloy |
imbobo ejwayelekile ifakwe | Ukucushwa okujwayelekile: izingcezu ezi-5 / isithando somlilo (ububanzi bangaphakathi 3mm, 4mm, 5mm, 6mm, 8mm) |
Ukuphathwa kwe-N2 | |
I-heater engu-N2 | ifakwe standard |
Ibanga lokushisa elingu-N2 | 0 - 350 ℃ |
Ukusetshenziswa kwe-N2 | 1-2m3/h/ingqikithi yebhodwe: 4 m3/h |