Isici
Izici:
1. Ukusebenzisa isithando somlilo sethayina sephampu ye-electromagnetic, igagasi lethini liphezulu, ukugeleza kukhulu, ukuphakama kwegagasi kuzinzile, ukujula kokungena kwe-solder kukhulu, futhi amandla okumanzisa nawokunamathisela anamandla.
2. I-periphery ye-nozzle kanye nengaphezulu le-solder zivikelwe ukugcwaliswa kwe-nitrogen, okungathuthukisa ukuthengiswa kwe-solder-free solder, ukunciphisa inani le-tin slag ekhiqizwa, ukuvimbela umlomo wombhobho ukuthi ungavali, futhi konga izindleko zokushisela nokusebenza. izindleko.
3. Ukumelana nokushisa okuphezulu, ukumelana nokugqwala kanye ne-nozzle eyingqayizivele, ukumelana ne-oxidation eqinile, ukumanzisa okuhle, isikhathi sokusebenzisa esivamile singafinyelela ezinyangeni ezi-3.
4. Thola ngokuzenzakalelayo izinga le-solder liquid ukuze uqinisekise iziqongo zamagagasi ezinzile.
5. Ine-solder joint slimming function.
6. Iza ejwayelekile namakhamera amabili e-CCD ukuqapha isimo sokushisela kanye nezinhlelo zokuma kwe-PCB.
Uhlolojikelele lwezinzuzo zohlelo:
n Konke emshinini owodwa, ikaniukuhlalisa3 amabhodi noma3 i-pallet, enye i-spray flux, enye ishisa ngaphambili, enye i-soldering, ithola isivuno esikhulu sokukhiqiza.
n Ithebula le-spray flux ngayinye kanye netafula lokunamathisela.
n Izinga eliphezulu lokudambisa.
n Ukuxhumana kwe-SMEMA kunamandla.
n Ukulawula okugcwele kwe-PC.Yonke imingcele ingasethwa ku-PC futhi igcinwe kumenyu ye-PCB, njengendlela ehambayo, izinga lokushisa le-solder, uhlobo lwe-flux, uhlobo lwe-solder,N2izinga lokushisa njll., ikhono elingcono kakhulu lokulandelela kanye nekhwalithi yokuphinda iphinde ifakwe kalula.
Ingxenye1: Isofthiwe
- Lonke uhlelo lwe-software oluthuthukiswe inkampani evela e-USA, enolwazi lwethu lweminyaka engu-8 mayelana nokudayiswa okukhethekile, okusekelwe ohlelweni lwe-Windows7, olunekhono elihle lokulandela umkhondo.
- Sebenzisa isithombe esiskeniwe njengesizinda sohlelo lwendlela, isivinini esinyakazayo, isikhathi sokuhlala, isivinini sokunyakaza esingenalutho, ubude buka-Z, ukuphakama kwegagasi njll konke okuhlelelwe isayithi elihlukile lokuthengisa.
- Bonisa inqubo ye-solder ngekhamera ebukhoma.
- Amapharamitha abalulekile angaphansi kokuqashwa ngokuphelele yisoftware ye-PC, njengezinga lokushisa, isivinini, ingcindezi njll.
- Ingathuthukiswa ukuze ibe nomsebenzi wokulinganisa ukuphakama kwegagasi lokuzenzakalelayo, ukuhlola nokulinganisa igagasi's ukuphakama ngemva kwe-pcb ngayinye ethile, ukuze ugcine ukuzinza okuhle kakhulu kwamagagasi.
- Mayelana ne-PCB's imenyu emshinini wokunamathisela, lonke ulwazi luzofakwa efayeleni elilodwa.Kuzobandakanya ubukhulu be-PCB nesithombe, uhlobo lwe-flux esetshenzisiwe, uhlobo lwe-solder, uhlobo lwe-solder nozzle, izinga lokushisa le-solder, izinga lokushisa le-N2, indlela yokunyakaza kanye nesayithi ngalinye.'s ahlobene ukuphakama kwegagasi nobude Z njll. Lapho ikhasimende solder PCB efanayo, bangathola ulwazi olugcwele mayelana kanjani's kwenziwa emlandweni, futhi kulula ukulandelela.
Ingxenye2: isistimu yokunyakaza
- Ithebula elinyakazayo lokuziklama eline-aluminium ekhonjiwe, isisindo esilula nesivinini sokunyakaza esisheshayo.
-
I-Panasonic servo motor & driver ihlinzeka ngamandla okushayela azinzile, ngesigxobo sesikulufa & nomzila wesitimela wenhlangano ukuze uthole isiqondiso.Isikhundla esiyigugu, umsindo omncane, ukunyakaza okuzinzile.
- Ngepuleti elivikela uthuli ngenhla kwetafula elinyakazayo, ukuze ugweme ukuguquguquka noma ukwehla kwe-solder ukulimaza isikulufu sebhola.
Ingxenye 3: Isistimu yokuguquguquka
- Okujwayelekile kufakwe i-valve yejethi engenisiwe ukuze uthole umphumela oguquguqukayo oyigugu onechashaza elincane eligelezayo, sicela uqaphele okuqukethwe okuqinile kwe-flux kufanele kube ngaphansi kuka-10%.
- I-Flux ifakwe ithangi lokucindezela lepulasitiki le-PP, qiniseka ukuthi ingcindezi izinzile ngaphandle kokuthonywa inani lokuguquguquka.
Ingxenye 4: Preheat
- Phezulu kwe-conveyor ne-bottm ifakwe ukushisisa kwangaphambili kwe-IR.Isikhundla siyalungiseka.
- Isilinganiso sokushisa sishintshwa yi-PC, ukusuka ku-0 ---100%
Ingxenye 5: ibhodwe elikabili
- OKUBILIuhlelo lwebhodwe le-solder elinokulawula ukushisa komuntu ngamunye, ukulawulwa kwezinga lokushisa kwe-N2, ukulawula ukuphakama kwamagagasi.Konke kufakwe etafuleni elilodwa.Ibanga phakathi kwebhodwe le-solder lingashintshwa.
- Izinga lokushisa le-solder, izinga lokushisa le-N2, ukuphakama kwegagasi, ukulinganiswa kwamagagasi njll konke okukwazi ukusetha isofthiwe.
- Ibhodwe le-solder lenziwe nge-Ti, hhayi ukuvuza.Ine-heater yensimbi ngaphandle, ishisa futhi ishisa ngokushesha.
- Ibhodwe le-solder lifakwe intambo ngesixhumi esisheshayo.Uma ushintsha ibhodwe le-solder ngaphandle kokuhlanganisa kabusha izintambo ezidingekayo, vele uxhume futhi udlale.
- Isistimu yokushisisa ye-inthanethi ye-N2, ukumanzisa i-solder kahle futhi yehlise amanyela e-solder.
- Ngokuhlola izinga le-solder ne-alamu.
Ingxenye 6: umthumeli
- I-Stepper motor drive yesihambisi esingaguquki nesihambayo.
- Ngerola yensimbi engagqwali ye-conveyor, engagqoki nokusetshenziswa isikhathi eside.Futhi qiniseka ukuthi i-solder nozzle ingasondela ebhodini'unqenqema 3mm.
- Nge-PCB clamping system at conveyor.
Imininingwane yesithombe
Imininingwane
Imodeli | TY-400TW-2 |
Okujwayelekile | |
Ubukhulu | L3100 * W1650 * H1650mm |
Amandla ajwayelekile | 28kw |
Amandla okusebenzisa | 6--10kw |
Ukunikezwa kwamandla kagesi | Isigaba sesithathu se-five-wire system 380V |
Isisindo sengqikithi | 350KG |
Umthombo womoya odingekayo | 3-5 Amabha |
Ukugeleza komoya okudingekayo | 8-12L/min |
Ingcindezi ye-N2 edingekayo | 3-4 Amabha |
Ukugeleza kwe-N2 okudingekayo | >4 cubic metres/ihora |
Kudingeka ubumsulwa be-N2 | 》99.998% |
Ukukhathala okudingekayo | Ngaphezulu kwesifutho: 800---1000cbm/h Ngaphezulu kwesithando somlilo: 600---800cbm/h |
Cinethiwekhi noma i-PCB | |
Inkampani yenethiwekhi | Kudingeka |
Ubukhulu besayizi ye-PCB | I-L450 * W230MM*2 Qaphela: I-W iyisiqondiso sobubanzi bomshini |
Usayizi omncane wenkampani yenethiwekhi | I-L450 * W450MM Qaphela: I-W iyisiqondiso sobubanzi bomshini |
Indawo ye-solder enkulu | I-L500 * W230MM *2 Qaphela: I-W iyisiqondiso sobubanzi bomshini |
pcb unqenqema | 3mm noma ngaphezulu |
Colawulayo & conveyor | |
Ukulawula | PLC + isilawuli |
Ububanzi be-Conveyor | 300-600MM |
Uhlobo lwe-Conveyor | I-pin chain conveyor yokuguquguquka nokushisa kuqala, isidlulisi serola sokusoda |
Ugqinsi lwe-Conveyor | 1----4mm |
Isiqondiso se-Conveyor | Kwesobunxele kuya kwesokudla |
Imvume yokudlulisa | 100MM |
Ukucaciswa kwe-Conveyor phansi | 30MM |
Umthwalo we-Conveyor | <10kg |
Isitimela sokuthutha | Isitimela se-aluminium |
Ubude be-Conveyor | 900+/-30mm |
Ithebula elinyakazayo(ukuhamba) | |
I-eksisi yokunyakaza | X, Y |
Ukulawula ukunyakaza | Ukulawulwa kwe-Servo |
Ukunemba kwesikhundla | + / - 0.05 mm |
I-Chassis | ukushisela insimbi |
Ukuphathwa kwe-Flux | |
I-flux nozzle | i-jet valve |
Ukuqina kweNozzle | insimbi engagqwali |
Umthamo wethangi le-Flux | 1L |
I-Flux tank | ithangi lokucindezela |
Shisisa ngaphambili | |
Indlela yokushisa | ukushisisa kwe-IR okuphezulu nangaphansi |
Amandla heater | 16kw |
Izinga lokushisa | 25--240c degree |
Ithebula elinyakazayo(i-soldering) | |
I-eksisi yokunyakaza | X, Y, Z |
Ukulawula ukunyakaza | isilawuli se-servo |
Imoto enyakazayo | I-Panasonic servo motor |
Isikulufu sebhola | Hiwin |
Ukunemba kwesikhundla | + / - 0.05 mm |
I-Chassis | Insimbi yokushisela |
Sibhodwe elidala | |
Inombolo yebhodwe elijwayelekile | 2 |
Umthamo webhodwe le-solder | 13kg/ibhodwe*2 |
Ibanga lokushisa le-solder | I-PID |
Isikhathi sokuncibilika | 60--70 Amaminithi |
Izinga lokushisa eliphezulu le-solder | 350 ℃ |
I-heater kagesi | 1.2kw*2 |
Sumbhobho omdala | |
Umbhobho ufiphele | eyenziwe ngokwezifiso |
Okubalulekile | high carbon alloy |
I-nozzle ejwayelekile | Ukucushwa okujwayelekile: izingcezu ezi-5 / isithando somlilo (ububanzi bangaphakathi 3mm, 4mm, 5mm, 6mm, 8mm) |
Ukuphathwa kwe-N2 | |
I-heater engu-N2 | ifakwe standard |
Ibanga lokushisa le-Nitrogen PID N2 | 0 - 350 ℃ |
Ukusetshenziswa kwe-N2 | 1-2m3/h/ingqikithi yebhodwe: 4 m3/h |